Pump-solutions-group Neptune Series 560 dia-PUMP Manual de usuario

ZL105645 OPERATING & INSTRUCTION MANUAL for NEPTUNE SERIES 560 “dia-PUMPS” Tel.: 215-69

6 2.0 SUCTION PIPING 2.0.1 The suction piping to the pump must be absolutely air tight. It is suggested that the suction piping be tested with low

7 4.0.2 To reset the relief valve to a higher pressure, instructions are as follows: 4.0.21 Connect a test set-up as shown in Figure IV below. 4.

8 5.0 INSTALLATION OUTDOORS The “dia-pump” is a totally enclosed pump which can be used outdoors or indoors. When installed outdoors, make sure that

9 SECTION III NORMAL MAINTENANCE 9.0 MAINTENANCE Under normal conditions, the “dia-Pump”does not require any significant amount of maintenance.

10 11.0.0 PROCEDURE FOR REPLACING CONTROL ROD “O” RING (fig. #2334) AND SEALING PLATE “O” RING (FIG. #516-C on Page#18). 11.0.1 Remove hydraulic fl

11 12.3.0 Start-up instructions after replacing diaphragm. 12.3.1 Fill gearbox with oil (leaving 1/4" - 1/2" inches of air space). Using

12 SECTION V TROUBLE SHOOTING CHART Symptom Cause Remedy 1. Pump Motor Will Not Operate. A. Blown Fuse. Check for short circuit or overload. B.

13 Symptom Cause Remedy *3. Pump delivers erratically. A. Leaky suction line. Repair or replace piping. B. Worn or dirty valves seats, o

14 * Silicone Sealant may be substituted for Gasket “N” indicates parts per new version Valve stacks of all Series 5

15 15.0.1 PARTS LIST FOR SERIES.560 "dia-PUMP" FOR OLD STYLE PVC HEAD Pump Serial Number < or = 147994 FOR NEW STYLE PVC HEAD REFFE

WARNING LOCKOUTS ARE REQUIRED BEFORE SERVICING THIS EQUIPMENT. READ INSTRUCTION SERVICE MANUALS FOR DETAILS.

16 15.0.2 RECOMMENDED SPARE PARTS: IMPORTANT: When ordering spare parts, please show MODEL NUMBER AND SERIAL NUMBER of pump for which parts are bein

17 15.0.4 PARTS FOR "dia..PUMP" ORDERED WITH OTHER THAN STANDARD INTEGRALLY MOUNTED MOTOR (REFER TO DRAWING #000911 on page#19) The fol

18 Drawing 5670SERIES 560 "dia PUMP"SECTION VII DRAWINGS

19 DRAWING # FALP DRAWING # 000911 NEWOLD

20 PVC AND KYNAR HEAD OPTION This sheet describes the parts, which are unique to the 560 pumps with the PVC and Kynar Heads. Item No. Descrip

21 APPENDIX ADDENDUM: Special instructions for Series 500, 500-A & 560 “dia-Pumps” with Double Diaphragm THEORY OF OPERATION VACUUM AIR FRO

22 APPENDIX ADDENDUM: Special instructions for Series 500, 500-A & 560 “dia-Pumps” with Double Diaphragm 1.0.8 Close valve Item No. 5 1.0

MATERIAL SAFETY DATA SHEET Page 1 of 4 1. CHEMICAL PRODUCT AND COMPANY IDENTIFICATION

2 EP 68 Gear Oil Page 2 of 4 6. ACCIDENTAL RELEASE MEASURES SPILLS OR LEAKS: Contain spills, advise EPA, st

3 EP 68 Gear Oil Page 3 of 4 11. TOXICOLOGICAL INFORMATION – cont’d SEVERELY SOLVENT REFINED HEAVY PARAFFIN

WARNING Please read thoroughly before installation, operation or maintenance of any Neptune pump EQUIPMENT MISUSE HAZARD Equipment misuse can cause

4 EP 68 Gear Oil Page 4 of 4 15. REGULATORY INFORMATION TSCA: This material complies with the TOXIC SUBS

5 MATERIAL SAFETY DATA SHEET Page 1 of 4 1. CHEMICAL PRODUCT AND COMPANY IDENTIFICATION

6 EP 90 Gear Oil Page 2 of 4 6. ACCIDENTAL RELEASE MEASURES SPILLS OR LEAKS: Contain spills, advise EPA,

7 EP 90 Gear Oil Page 3 of 4 11. TOXICOLOGICAL INFORMATION – cont’d SEVERELY SOLVENT REFINED HEAVY PARAF

8 EP 90 Gear Oil Page 4 of 4 15. REGULATORY INFORMATION TSCA: This material complies with the TOXIC SUBST

9 MAINTENANCE LOG Spare Parts Kit #____________________________________________________________ NEPTUNE CHEMICAL PUMP CO. Tel.: 215-699-8700

10 © Copyright 2009 Neptune Chemical Pump Company, Printed in U.S.A

TABLE OF CONTENTS SECTION PARAGRAPH PAGE I — General Description 1 — Warranty 2 — Parts Ordering Instructions. 3 II — Ins

1 SECTION I GENERAL DESCRIPTION The Neptune Series 560 “dia-PUMP” is a reliable metering pump of the hydraulically actuated diaphragm type. Under con

2 LIMITED WARRANTY All Neptune Pumps are tested at the factory prior to shipment. Each part used in their construction has been carefully checked fo

3 PARTS ORDERING INSTRUCTIONS The complete model number and serial number of the pump must be furnished to insure prompt and accurate parts service.

4 SECTION II INSTALLATION INSTRUCTIONS 1.0 GENERAL 1.0.1 When unpacking a pump or chemical feed system, be certain that no parts are thrown away.

5 1.0.9 (Continued) 1.0.11 Set capacity knob to zero and remove Air Bleed Plug from the top of Oil Chamber, refer to drawings 5